59-497-010 Fireye Cable Assembly

Overview

The Fireye 59-497-010 is a high-performance, factory-wired scanner cable assembly designed for use with Fireye InSight integrated flame scanners. This 10-foot, 12-conductor shielded cable is engineered to provide a reliable electrical interface between the flame detector and the burner management system, ensuring high-integrity signal transmission in demanding industrial environments. By using a pre-terminated assembly, users can avoid common field-wiring errors and reduce installation time during maintenance or new system setups.

Features

• Twelve-conductor shielded design minimizes electromagnetic interference and signal crosstalk from high-voltage ignition systems.
• Factory-terminated with a straight quick-disconnect female connector (129-164) for secure and rugged attachment.
• High-integrity signal transmission for critical monitoring data, including 24VDC power, flame/fault relays, 4-20mA signals, and RS-485 communications.
• Durable construction suitable for the harsh conditions typically found near industrial boilers and burner fronts.
• Quick-disconnect style allows for rapid, “hot-swappable” replacements of scanners to minimize downtime.

Specifications

• Model Number: 59-497-010
• Cable Length: 10 feet (3.05 meters)
• Conductor Count: 12 conductors
• Shielding: Overall shield to protect sensitive signals
• Connector Style: Straight quick-disconnect (Style 129-164)
• Compatibility: Fireye InSight I (95UU, 95IR, 95DS) and InSight II/IV with appropriate adapters
• Pinout Functions: Power (24VDC), Flame Relay, Fault Relay, 4-20mA Output, File Select, and RS-485 Communications

Applications

The 59-497-010 cable assembly is primarily used in industrial and commercial combustion systems to connect Fireye InSight flame scanners to burner management controllers. It is ideal for monitoring flames in utility boilers, industrial furnaces, and chemical process heaters where precise flame signal data is required for safety and control. Its 10-foot length is specifically intended for applications where the scanner is located in close proximity to the junction box or control cabinet, providing a clean and efficient wiring solution.